3. Software-Defined Rig

3.1. Introduction

SDRig — Prefinal hero

The Software-Defined Rig (SDRig) is a modular, rack-mounted testing platform tailored for automotive HIL simulations. Modules include:

  • Interface Multiplexer (MUX) for network simulation (CAN, LIN)

  • Universal Input / Output (UIO) for analog/digital signal simulation

  • Electronic Load Module (ELM) for actuator/load emulation

Each module can operate in the rig or standalone over 100Base-T Ethernet. The system supports power distribution and flexible signal routing through a backplane PCB.


3.2. Modules at a glance

  • MUX — 8× CAN FD channels (up to 5 Mbps, 8 external + 16 backplane), 1× LIN 2.0; electromagnetic relay matrix for interaces routing; 100Base‑T Ethernet.

  • UIO — 8× universal channels: voltage in/out (0–24 V), PWM in/out (20 Hz–5 kHz), current loop Tx/Rx (0–20 mA); high‑accuracy signal simulation; Ethernet.

  • ELM — 8× universal load channels (current sink 0–10 A @ 0–24 V), voltage in/out 0–24 V; 4× 24 V relay sourcing; up to 200 W/channel, 600 W total; Ethernet.


3.3. Compliance

All modules are compliant with:

  • RoHS Directive 2011/65/EU + 2015/863/EU

  • WEEE Directive 2012/19/EU


3.4. Interface Multiplexer Module (MUX)

MUX module

The Interface Multiplexer is a module designed for simulating vehicle networks and peripheral devices connected to Electronic Control Units (ECUs) through digital interfaces. Its primary feature is the CAN FD multiplexer, implemented as a matrix of electromagnetic relays, capable of connecting any CAN ECU to the CAN rig.

3.5. Features

  • 8× Universal CAN FD Channels (up to 5 Mbps, 8 external + 16 backplane)

  • 1× LIN 2.0 channel

  • Electromagnetic relay matrix for routing

  • Ethernet 100Base‑T interface

3.6. Specifications

  • Dimensions: 245 × 260 × 36 mm

  • Weight: 1010 g

  • Voltage Supply: 26–28 V DC

  • Supply Current: 0.3 A

  • Nominal Power Consumption: 2.5 W

  • Startup Power: 4.8 W

  • Operating: 0–50°C, ≤80% RH @35°C

  • Storage: −40 to +70°C

  • Warm‑up: 30 min

3.7. Functional diagram

MUX functional diagram

3.8. Connectors

3.8.1. R1 – CAN Channels

Pin

Signal

Description

R1.1–R1.16

CANxH/L

8× CAN FD H/L pairs

3.8.2. R2

Pin

Signal

Description

R2.8

LIN

LIN 2.0 (slave only)

R2.2

24V

Power supply

R2.3

GND

Ground

3.8.3. LAN / VDD / DEBUG

  • LAN: 100Base‑T Ethernet

  • VDD: 30 V DC input for standalone mode

  • DEBUG: Reserved for calibration


3.9. Universal Input / Output Module (UIO)

UIO module

The Universal Input / Output is a module designed for simulating analog vehicle sensors. Its primary feature is the universal pin, capable of setting/measuring voltage, generating PWM, input capture, and being a current loop transmitter and receiver.

3.10. Features

  • 8× Universal I/O Channels:

    • Voltage measurement/setting: 0–24 V

    • PWM Input/Output: 20 Hz – 5 kHz

    • Current loop Tx/Rx: 0–20 mA

  • High accuracy signal simulation

  • Ethernet interface

3.11. Specifications

  • Dimensions: 245 × 260 × 36 mm

  • Weight: 940 g

  • Voltage Supply: 26–28 V DC

  • Supply Current: 0.3 A

  • Power Consumption: 2.5 W nominal / 4.8 W startup

  • Operating: 0–50°C, ≤80% RH @35°C

  • Storage: −40 to +70°C

  • Warm‑up: 30 min

3.11.1. Channel Performance

  • Voltage In: 0–24 V

    • ±20 mV [0–2 V], ±1% [2–24 V]

    • Processing time: 10 ms

  • Voltage Out: 0–24 V

    • ±20 mV [0–2 V], ±2% [2–24 V]

    • Settle time: 10 ms

  • Current Loop In/Out: 0–20 mA

    • ±1% accuracy, 20 ms settle time

  • PWM / ICU:

    • Frequency: 20 Hz – 5 kHz

    • Accuracy: ±1% (freq), ±1–2% (duty)

    • Voltage: 5 V ± 100 mV

    • Settle time: 250 ms

3.12. Functional diagram

UIO functional diagram

3.13. Connectors

3.13.1. R4 – Universal I/O

Pin

Signal

Description

R4.1

UIO8

Voltage/PWM/Current Loop (all modes)

R4.3

UIO7

Same as UIO8

R4.5

UIO6

Same as UIO8

R4.7

UIO5

Same as UIO8

R4.9

UIO4

Same as UIO8

R4.11

UIO3

Same as UIO8

R4.13

UIO2

Same as UIO8

R4.15

UIO1

Same as UIO8

R4.2, R4.4, …, R4.16

GND

Ground

3.13.2. LAN / VDD / DEBUG

  • LAN: 100Base‑T Ethernet

  • VDD: 30 V DC input

  • DEBUG: Reserved for calibration


3.14. Electronic Load Module (ELM)

ELM module

The Electronic Load module is designed for simulating analog vehicle actuators and loads of ECU. Its primary feature is the MOSFET module, capable of dissipating up to 200 W on each channel and up to 600 W on all channels.

3.15. Features

  • 8× Universal Load Channels:

    • Current sinking: 0–10 A @ 0–24 V

    • Voltage measurement/setting: 0–24 V

  • 4× Relay sourcing channels (24 V / 100 mA)

  • Max: 200 W/channel, 600 W total

  • Ethernet interface

3.16. Specifications

  • Dimensions: 245 × 260 × 144 mm

  • Weight: 5250 g

  • Voltage Supply: 26–28 V DC

  • Supply Current: 0.3 A

  • Nominal Power Consumption: 2.5 W

  • Startup Power: 4.8 W

  • Thermal Limit: 200 W/channel, 600 W total

  • Operating: 0–50°C, ≤80% RH @35°C

  • Storage: −40 to +70°C

  • Warm‑up: 30 min

3.16.1. Channel Performance

  • Voltage In: ±20 mV [0–2 V], ±1% [2–24 V]

  • Voltage Out: ±20 mV [0–2 V], ±2% [2–24 V]

  • Current In: ±5%, range 0.1–10 A

  • Response Time: Voltage 10 ms, Current 20 ms

3.17. Functional diagram

ELM functional diagram

3.18. Connectors

3.18.1. R2 – Load Channels 1–4

Pin

Signal

Description

R2.16–R2.14

EL1–EL4

Universal Load Channels

others

GND

Ground

3.18.2. R3 – Relay Sourcing

Pin

Signal

Description

R3.12–R3.6

DOUT1–DOUT4

24 V sourcing (relay)

R3.1–R3.3

24 V

Source voltage

R3.11

GND

Ground

3.18.3. R4 – Load Channels 5–8

Pin

Signal

Description

R4.16–R4.14

EL5–EL8

Universal Load Channels

others

GND

Ground

3.18.4. LAN / VDD / DEBUG

  • LAN: 100Base‑T Ethernet

  • VDD: 30 V DC input

  • DEBUG: Reserved for calibration


3.19. Compliance

All modules are compliant with:

  • RoHS Directive 2011/65/EU + 2015/863/EU

  • WEEE Directive 2012/19/EU

Disposal & Recycling: do not discard with general waste. Use certified recycling services.


3.20. Working with SODA Validate Studio

SDRig is pre‑integrated with SODA Validate Studio for lab‑friendly, role‑based testing:

  • Create and edit test environments (signal maps, routing, datasets).

  • Author tests with the AI assistant and organize suites.

  • Run executions on the rig (single or multiple VLAN‑bound instances).

  • Browse and download reports and logs.

Documentation: See the SODA Validate Studio docs → Validate Studio

3.21. Programmatic control via SDK

You can control SDRig directly from your own tools and CI pipelines using our SDKs: